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YES PROCESS
MANAGEMENT SOFTWARE |
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Yield Engineering
Systems (YES) offers multiple software data collection options to
increase visibility and control of your process. Trending, analysis and
reporting options are available in four basic configurations that can be
customized to accommodate unique requirements. |
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YES process management
systems are designed to make detailed data collection easy. Real-time
monitoring allows you to quickly react to process upsets, while access
to historical data gives you the ability to study and improve your
process strategy. Once a process management system is started, data
storage is automatic; no operator action is required. Simply point and
click to retrieve data and generate reports. |
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AVAILABLE SOFTWARE
OPTIONS PACKAGES  |
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BENEFITS |
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YES offers four basic configurations that can be customized
to accommodate unique requirements: |
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Quick response
to process upsets |
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Access to
historical data to study and improve process strategy |
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Detailed
reporting for government compliance regulations |
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Easy profile
creation |
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Improved
efficiency |
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Option 1:
Option 2:
Option 3:
Option
4: |
Standard Local Data Collection
Network Data Collection
Ethernet Local Data Collection
Deluxe Data Collection with Temperature Profile Editing |
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OPTION 1: STANDARD
LOCAL DATA COLLECTION |
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The standard option is
suited for local data collection and analysis and operates on a
Microsoft® Windows platform. Collection software communicates with a
Control Technologies Corp.® (CTC) tool controller via a Wonderware® DDE (dynamic data
exchange) driver, and data is retrieved with Incuity™ Classic client
tools using a single seat license.
The server must be installed near the tool; distance is limited to
approximately 30.5m (100ft.) by the RS-232 serial communications line.
All data capturing must be done on site, at the data collection server.
At selected time intervals, the data collection software samples process
data. If the value of any sample variable has changed since the previous
sample, the new value is recorded. |
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RECORD DETAILS |
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Time and date
stamp |
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Numerical lot
number |
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Recipe number |
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Chamber
pressure |
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Process
temperature |
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Gas flows (if
optional mass flow controllers were installed) |
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Process gas
control valve state |
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Vacuum flow
control valve state |
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Figure 1: Process Data
Displayed as a Trend Chart
(click on picture to enlarge)
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For
data analysis, process data is retrieved by time/date or by lot number.
The application displays all system data, system status, valve status,
and three real time trends. Process data can be displayed as trend
charts (fig. 1) or exported to Excel® for printed reports. |
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Yield Engineering Systems provides the PC server pre-loaded with
software and custom templates so you can immediately begin collecting
data and generating reports. |
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INCLUDED SOFTWARE |
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Microsoft®
Office |
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Microsoft
SQL Server™ |
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Wonderware
IndustrialSQL™ Server database manager
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Incuity™
Classic client tools |
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Figure 2: Standard
Local Data Configuration
(click on picture to enlarge) |
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The
SQL Server starts as soon as the computer is turned on. The DDE server
starts automatically, and InSQL control connects to the SQL server. At
this point, the system is collecting your data.
Use Trend to look at data before generating reports to determine whether
data looks unusual (fig. 3). If something upset the run, you will
quickly catch the problem. Plus, this feature saves time wasted
generating and publishing reports that have no anomalies.
The standard option includes an additional RS-232 serial communications
port added to the tool controller and an additional communications port
on the backside of the control console. Also, cabling is provided inside
and outside the tool. |
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Figure 3: Trend Preview Prior
to Generating a Report
(click on picture to enlarge) |
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OPTION 2: NETWORK
DATA COLLECTION |
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The network option enables data collection over a network, allowing
analysis to be done at any workstation connected to the same network as
the tool. The option adds an Ethernet 10/100baseT network port to the
CTC tool controller in lieu of the RS-232 port used for the standard
version. Software is the same as the standard version, but includes
multiple seat licenses, allowing network access from several locations.
Reporting, trending and analysis capabilities are identical to the
standard option.
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Figure 4: Network Data Configuration
(click on picture to enlarge)
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OPTION 3: ETHERNET
LOCAL DATA COLLECTION |
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The Ethernet option
enables data retrieval via an Ethernet connection. This data management
option increases scalability and simplifies access to process data and
analytical applications from outside the fab area in a format that is
easy to create, deploy and manage.
Hardware includes local server, flat panel monitor, DDE server,
keyboard, mouse and cables. Software includes Windows server, Microsoft
Office, Microsoft SQL Server, IndustrialSQL, and a single seat Incuity
client tools license for the remote workstation or laptop. |
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Figure 5: Ethernet Local Collection Configuration
(click on picture to enlarge)
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OPTION 4: DELUXE DATA COLLECTION WITH TEMPERATURE PROFILE EDITING |
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The deluxe version
provides data collection, analysis, and temperature profile editing over
a network connection. Deluxe data collection option adds the Wonderware
InTouch® graphical user interface to the network version software
package. This gives the ability to add remote creation, editing, and
selection of process temperature profiles to the data analysis and
download capabilities over the network connection. Currently, this
option is only available for YES-PB Series equipment. |
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Figure 6: Deluxe Collection Configuration
(click on picture to enlarge)
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SUMMARY |
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Choosing a software
option tailored to meet your requirements depends on multiple factors.
We can help you find a solution that is the right fit for your process.
For over 25 years, Yield Engineering Systems has been designing systems
to meet the needs of innovative engineers, lab managers, and fabrication
houses. |
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